New automatic screwdriver robot machine to streamline the screw tightening process in emerging markets
One thing to love about the automatic screwdriver machine is that it can be used for a wide range of functions. It can be used for screw fastening, screw tightening, screw lock, and screwdriver. Now we have it as a robot, which is even better.
The need for automatic screw tightening machines and robots.
Due to industrialization and global development, there have been several emerging markets. These emerging markets marked a shift from the usual big electrical devices to small devices. Due to the emergence of technology, the telephone, the television, personal computers, electric doorbell, etc. have all been remade to become small and compact sized devices.
This marked shift from large and cumbersome electric devices meant more functionality and performance for these devices. However, these small sized-devices also proved very challenging to produce, especially in batches where speed and accuracy are invaluable assets. These small devices’ problem was that the ordinary human hand could not perfectly tighten up the screws.
Additionally, it was discovered that most of these small form factor devices require several screws to hold them together. Therefore, it was really necessary to streamline the screw tightening process.
This way, some industrial companies performed research to see how they can solve this industrial challenge. The suppliers finally came out with the answers: the automatic screwdriver robot and the screw tightening machine.
Devices that need fine screw tightening machines
Technically, we have many devices where it may prove quite difficult for the human hand to tighten up the screws in the devices to keep the little parts of the device intact and properly fastened. Examples of such products are mobile phones, medical devices, home appliances, and other electronic devices. These devices, to become more efficient and purposeful, have been made in small sizes. This means that they all naturally come with quite small-sized parts. These parts have to be screwed down to help them function effectively.
Due to the need to tighten very small screw sizes without difficulty, the automatic screwdriver robots and the automatic screw locking machines were designed and developed. The automatic tools are meant to function in restricted, compact, and narrow spaces to tighten screws effectively. This feature is also handy when working with different types of screws and various sizes of screws.
Other functions of the screw tightening/driving machines
The automatic screwdriver robot has been designed to cater to the technical needs of repairers and factory operators. These tools have been done due to hard work and concentrated research and development.
The mechanism of the robots/machines
The way the machine works is simple. It is equipped with a vacuum suction part. This is what it uses to grip the screw perfectly. After getting a perfect grip on the screw, it takes it and tightens it up in the product’s provided screw hole. This machine can be used universally while becoming a simple solution for screw blowing problems.
Vacuum suction is more effective than magnetic suction when working in confined spaces. Magnetic suction is the old method used for this task. However, the introduction of the new automatic screwdriver robot has led to the new vacuum suction technology.
When used to tighten screws in confined spaces, the magnetic suction always seems to present different difficulties. This makes it inappropriate for the tightening of screws in confined spaces of small devices. When successfully developed, the vacuum suction was found to overcome all of the magnetic suction problems. This makes the vacuum suction the best choice to deliver the perfect screw tightening services for production line operators.
One other drawback of the magnetic suction method is that it will fail to produce the intended result when used with a stainless-steel screw. Alternatively, the vacuum suction mechanism is very useful for all screw types, including stainless steel screws.
Limits the use of labor
Furthermore, on the issue of labor, the new automatic robot finds some use. Due to the robot’s autonomous and independent nature, they can help a production line or a workshop limit their dependence on manual labor to perform screw tightening tasks. This means that costs by way of labor expenditure will be saved in the long run when these robots are used on the production line.
Fast and easy screw tightening processes
The new automatic screwdriver robot means a departure from the old way of tightening screws. The traditional way of tightening screws involves a manual process that takes lots of time and energy. The introduction of the screw tightening robots has yielded positive and fruitful results. The robots have shown that they can finish a given set of screw tightening tasks easily and speedily.
In terms of setting up and installation, the robots’ developers have ensured that the machine poses no problems. It comes with a simple installation process, and you can set this machine to work automatically and begin the screw tightening process.
The robot comes with good user-friendliness and has a clean and quick screw tightening process to help the various industries to meet their technical needs.
Parts of a typical automatic screwdriver.
Technical, the automatic screwdriver comes with two essential parts. These are:
1). The feeding system is used to order screws and distribute the screws to the screwdriver through the pipe.
2). The pneumatic or electric screwdriver is used to lock screws into the proper place of products.
Compared to the conventional screwdriver, the automatic screwdriver system technically requires a single hand to use the screwdriver and get it aligned to the screw hole. This saves the other hand from becoming entangled in work. As soon as the screw is locked, a different screw will be taken to the screwdriver’s mouth when it is lifted.
The benefits of the automatic screwdriver robots
1). The new automatic screwdriver robot offers the best convenience. It saves one hand when holding the products. It also works perfectly with small products where a more refined screw tightening process is needed.
2). The system is fast. The new automatic screwdriver robots save the time needed to grasp and move screws and that needed for alignment and waiting.
3). It offers a clean screw tightening action. The technology helps avoid screw pollution as it saves the screw from being picked by hand.
4). The robot has a versatility that allows it to work with the screw of every type from different industries. This robot will help you achieve a perfect screw tightening task, regardless of the screw length to diameter ratio or the material used to make the screw.
For more about automatic screwdriver robot machine and automatic screw tightening system,you can pay a visit to automatic screw tightening machine manufacturer Huizhou Shengyang at https://www.automaticchina.com/ for more info.