Sipotek is a professional china automated optical inspection machine manufacturers located in shenzhen city,major products including visual inspection machine and automated optical inspection (AOI) machine.
Today we will talking about main advantages of automated visual inspection systems in online production testing for quality assurance.
Quality Assurance and Production.
One of the most important parts of the manufacturing process is quality assurance. It is the part that comes at the end of production, where the final product is checked for defects and errors before selling it to customers. This is important because it not only reduces errors in production but also prevents humans from producing potentially dangerous elements.
For much of industrial history, inspection work has been done by humans, but now companies can use advanced technological systems to improve their quality control. The industries involved in the production of final products, such as household appliances, pharmaceuticals, consumer goods, beverages and food, etc. can benefit greatly from visual inspection systems as they offer cost reduction and accuracy and reliability as well as excellent mechanical stability.
How does visual inspection systems work?
Visual inspection systems make use of protected digital sensors inside the cameras. These cameras use optical sensors to capture images that are processed by computers to measure particular characteristics for decision making. They use artificial intelligence applications to make accurate, fast comparisons between correct stereotypes and real products.
Components of visual inspection systems:
Lights: The lights help highlight a feature so cameras can capture it clearly.
Lenses: The lenses present the images to the sensors, which are artificial vision cameras and are designed to turn light into images in digital format.
Vision process: work on certain algorithms that analyze the images and extract all possible information about defects and errors observed in the image.
Benefits of visual inspection systems
Once the visual inspection systems have been programmed and adjusted for the manufacturing process, they can perform a large number of production controls in a really short time when compared to inspection by human.
In people inspection systems, there is always a great possibility for mistakes, and no matter how experienced and focused the employees are, those mistakes can never be reduced to an insignificant level. Human capabilities have limitations that visual inspection systems do not. And this is how they largely eliminate the chances of error in inspection and provide higher quality products.
Another benefit of automatic visual inspection machine is that, in case the production method changes, these systems are also easily adjusted.
They also improve efficiency of production. They can intercept mistakes at a faster rate. The analysis of these observed defects can be made quickly and the necessary corrections can be made immediately.
Unlike human beings, these systems can run endlessly for twenty-four hours with unparalleled diligence. They can also be operated and programmed from a remote location.
Through the adoption of the visual inspection system in the production process, companies can increase production and also avoid waste generated by defective and faulty products. Not only will this save the company’s revenue, but it will also ensure total customer satisfaction.
About Shenzhen Sipotek Technology Co., Ltd
Started in 2002, Sipotek Technology is located in Shenzhen in China. The company designs and manufactures visual inspection systems with its avant-garde R&D department and a great experience in artificial vision technologies. The Sipotek Technology staff supports customers 360 degrees automatd optical inspection(AOI), from listening to their requests to the development of ambitious machines for quality control.
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Contact Person: James Yuan
Company: Shenzhen Sipotek Technology Co., Ltd