Important features of the automatic screw feeding machines for a production plant
When it comes to the manufacture of home appliances, the automatic screw feeding machine is a highly indispensable device. Their multi functionality makes them very useful in industrial applications. The tools have many parts that make it easily adaptable in the production plant.
Due to these special applications, the automatic screw feeder and the screw distributors find very useful application in the production of household items. These aforementioned machines are primarily used in the finishing the locking screws during product assembly. These machines ensure that the packaging of products is done within the needed quality specifications and with a high level of precision.
There are specific automatic screw feeding machines that comes in specific dimensions. Most common screw feeding machines are of the 1900mm x 800mm x 600mm measurement. Furthermore, they have a specific execution range that is easily adjusted due to the dimension of the product that is being worked on.
This machine comes with the BM6-Z electrical configuration. This configuration is a pretty high precision with the blocked Z axis module. The machine contains a cylinder, the SMC components, the drills, the motor controller, the touch screen, and the vacuum tube.
The working mechanism of the automatic screw feeding machines
The automatic screw feeding machine works a certain way to ensure that products are produced according to the highest precision. The machine has a pretty basic mechanism. The products are loaded manually, then the model position is set automatically. The lock mode begins to work automatically. This action then ends with the lock screw.
The automatic screw feeding machine works with the help of imported Excel file coordinates. The machine also works with the principle of the Japanese BM6-Z blocking module plus the direct intelligent screening start.
During operation, the machine works to terminate the screw locking function according to the limits if the pre-set coordinates. Any products undergoing replacement typically need the modification of the machine’s API block point coordinates.
During operation, the machine works efficiently during the first pass throughout subsequent passes. It comes off as a pretty precise and accurate device. Similarly, the locking screw has a much reliable and pretty reliable quality function.
One of the most useful features/functions of the automatic screw is the auxiliary function of the device. This auxiliary function helps in the detection of slips in screws. This function also helps in detecting abnormalities in the screw lock function. This means that the machine detects a screw when it seems out of place. Whether the screw slips, goes missing, breaks, or wrongly placed, the auxiliary function helps detect these faults.
Furthermore, the machine is equipped also with the fluctuating block recognition screw, the screw detection, and the faulty screw statistics.
One thing to like about this special automatic screw feeding machine is the fact that it is equipped with the visual programming function. This function is based on the machines CCD function. This function is used to display a visual indicator which indicates the current working status of the machine to the user. This visual programming function is also used to communicate to the operator about what is being inputted into the machine.
This visual function is used to ensure comfort and accuracy in a satisfactory manner. Due to the functions of this automatic screw feeding machine, it is easily deployed in the production of toys, cameras, computers, plus every other plastic products.
Some physical features of the automatic screw feeding machine
The size of the automatic screw feeding machine greatly depends on the dimensions of the product being worked on. Generally, these machines are known to come with a dimension that is about 1900mm x 800mm x 600mm. It comes with the XYZ dimensions of 800mm x 400mm x 200mm. The machine consumes power which varies between 300W and 750W.
The machine has a frame that is composed of a frame made of aluminium alloy, a rectangular tube, and a steel plate. The working mechanism comes with the servomotor, the electro-pneumatic combination, and the robotic advance screw cylinder.
The machine offers a type of BM6-Z automatic machine feed that is used for screws. Technically, the speed of locking of this screw greatly depends on the screw’s length as well as the screw’s path. The speed of the screw locking function usually ranges between 1.5 and 2.5 seconds per hour.
A lot of automatic screw feeding machines of this type comes with the highest operating speed of about 500mm/s. This type of automatic screw feeding machine is best for screws used on finished products which are fastened to the assembly lines. This is to ensure that the product functions properly and is protected by the packaging.
Importation of Excel file coordinates
As a high precision machine, the automatic screw feeding machine has an important feature. This feature involves the importation of coordinates from Excel files. The machines come completely equipped with the finishing function of the automatic locking screw. This feature functions with the help of predefined coordinates.
The coordinates help guarantee high-quality precision and high-level performance. This enables the locking screw quality to be stable and reliable.
What an automatic screw feeding machine means to a production facility
The automatic screw feeding machine is a completely automated device that does a designated task. The machine is guided by a custom automatic program which allows it tom work with the best precision and efficiency.
Benefits of the automatic screw feeding machine to production facilities.
1). Rapid return on investment – Most suppliers deliver high precision automatic screw feeding machines that are efficient and profitable. They usually pay back their initial investment costs after a year.
2). Low operation costs – The machines come with the most competitive price in the market. The base systems as well as the accessories come with a competitive price.
3). High Efficiency – The automatic screw feeding machines do not need too much operator involvement. The machine become largely independent after setting up and programming is complete. In majority of assembly plants, a single operator is mostly in charge of loading goods, supervising the machine, and the unloading function. A properly trained operator is able to control different machines which means that you save money on additional labour.
4). Versatility – The automatic screw feeding machines have numerous features which enables to function with versatility.