How automatic screwdriver machine with feeder bring about flexible fastening processes
The multipurpose screw has not undergone much change since the seventeenth century. However, it appears that the techniques and tools for driving the screws have undergone several advancements. Currently, there are lots of automated screwdriving machines that improve the way screws are driven to enhance efficiency and productivity.
Due to an ever-increasing cost of labour, manufacturers are leaving behind the manual screwdriving and analogue fastening machines for fully automated systems. Whereas lots of production engineers once see these automated systems as expensive, they are now seen as allies to help in the strategic fight to maintain the efficiency and profitability of assembly plants.
An increasing amount of screw fastening machines are now being made available to improve the work processes of assembly lines. By using these automated machines, manufacturers can accomplish faster screwdriving and flexible fastening processes, while enhancing the overall quality of their assembly at the same time.
Previously, not all of these machines were suitable in their current roles. However, more manufacturing engineers have been able to contribute to the process to develop and design new machines to improve assembly plant operations.
Flexibility needed in shorter product lifecycles.
The current development about shorter lifecycles of products has made flexibility much more important for automatic screwdriving devices. Engineers are looking to adopt a single system to various products regardless of the location of the screw. This is the reason certain machine makers are including automatic screwdriving systems into complete assembly apparatus which does not need any operator.
If there are annual changes or adjustments in the product, the manufacturers should be able to make use of that same equipment all over again to put together newer versions. One other trend that is similar to this development is global flexibility. Product makers are looking to be able to move their feeders and drivers to various parts of the world where they can be put to use.
Currently, we are used to the situation where an increasing number of equipment gets purchased in a certain location, like Canada or Germany, and be used for production in a different area like Brazil, China or Mexico. This is evident as several suppliers have admitted to lots of their customers moving their equipment all around due to the fluctuation of labour rate.
For example, there have been instances where the Screwdriving system has prevented the feeders from rework. This reduces the time for setup as well as the global cost of transferring the feeding equipment.
New power supply for the screwdriving systems.
Some suppliers have gone as far as changing the drive and control of their systems from AC to DC. The drive process functions like a laptop. It can be plugged anywhere all over the world, and it will work just fine. The machine works properly in the frequency range of between 40 and 200 hertz. The equipment offers a power-saving value of about 80%. With this, this next-generation screw feeder can deliver very intelligent and efficient feeding.
The suppliers have also extended this method to their electric screwdrivers, that come with globally functioning supplies. In the same way, the suppliers have turnkey automation machines, that have frequency-converted product power which makes it easy for the equipment to function on any power supply around the world.
Between the vibratory spiral feeders and the sword feeders.
Based on reliable information from an insider, lots of manufacturers are making use of both sword feeders and vibratory spiral feeders to get their assembly lines completely automated.
Particularly, sword feeders work well for situations where gentle handling, noiselessness, and low-friction are needed. The Sword feeders are useful when processing screws of the M2 to M6 sizes and having the longest shaft length of about 25 millimetres. Plus, it can also be used with cylindrical pins, rivets plus balls that are between 1 and 12 millimetres.
Technically, the vibratory spiral feeder is a perfect machine for the processing of screws, O-rings, nuts, and threaded pins. Furthermore, this spiral feeders can be used effectively for sizes of screws less than the M1 and the M8 which come with shafts lengths of between 5 and 60 millimetres. Suppliers have a variation of tools in this regard to cater to the machine.
Robots work with operators to maximize efficiency.
One other common development in automatic screw driving technology is that of robots that can work alongside operators. Manufacturers from various industries are fastening automatic feed screwdrivers to new inventions of highly-interactive robots. This capability allows the robot to be able to function efficiently with human operators on a production plant. It is important to state here that the robot is smart enough not to cause an accident. Therefore, there are no safety measures or cages needed to shield the operator from the human to avert accidents.
Due to the efficiency and productivity that the robots are capable of, lots of end users are investing in these robots. Suppliers on noticing this trend, have recently produced a drive mechanism which is deployed easily on such machines like Universal Robots. With lots of suppliers looking to cash in on the new robotic trend, they have made a move to repackage certain parts of their product line to be able to work with the collaborative robots.
This capability makes it possible for manufacturers who do not have enough resources to procure a simple automatic feed and drive mechanism in their plants without spending excessively on conventional industrial robot products which need advanced safety barriers and control platform.
Due to the suppliers wanting to make their products out there to most manufacturers to boost their productivity, they have made these flexible robots more affordable. The collaborative robots have led to some new developments too. Ever since these intelligent robots have been introduced to the world of manufacturing, there has been an increased number of people who now fancy automatic screw driving. Furthermore, there are some new categories of new customers, like family-owned businesses, without having enough engineering and product maintenance staffs.
The current challenge of suppliers in the face of continuous innovation
Suppliers are currently being challenged to produce screwdrivers that can handle the new development of both robots and assemblers working pretty close together. Now, engineers from different parts of the world are working round the clock to develop tools that can accommodate these current applications.
Technically, the objective here is to create tools that are not dangerous. These tools have top-notch sensors which will be used to prevent any human-robot contact. These tools will be available commercially soon.
For more about automatic screwdriver machine with feeder,you can pay a visit to automatic screw feeder machine manufacturer Huizhou Shengyang at https://www.automaticchina.com/automatic-screw-feeder-machines-top-uses-in-assembly-automation-industries/ for more info.